Boohoo Requirements
This guide covers requirements for Boohoo Group brands including Boohoo, PrettyLittleThing (PLT), Nasty Gal, and Karen Millen.Carton Label
Label Layout
Label Elements
| Element | Position | Format/Requirement |
|---|---|---|
| Customer Logo | Top | Boohoo Group logo |
| PO Number | Upper section | 8-digit PO reference |
| Style Code | Upper section | Full style reference |
| Colour | Upper section | Colour name (not code) |
| Size | Upper section | UK size |
| Quantity | Upper section | Units in carton |
| Carton Number | Middle | ”X of Y” format |
| DC Barcode | Lower section | 18-digit SSCC barcode |
| Barcode Number | Below barcode | Human-readable digits |
| Weight | Bottom | Gross weight in kg |
| Dimensions | Bottom | L × W × H in cm |
Label Specifications
| Specification | Requirement |
|---|---|
| Size | 150mm × 100mm |
| Orientation | Portrait |
| Paper | White thermal, matte finish |
| Barcode Type | Code 128 |
| Barcode Height | Minimum 20mm |
| Quiet Zone | Minimum 5mm each side of barcode |
| Print Quality | Grade C or better |
| Placement | Two labels per carton (front and side) |
Download Templates
Carton Label Template
Download .zpl or .pdf template
Label Specifications PDF
Full specification document
Product Label (Handtag)
Product Label Specifications
| Specification | Requirement |
|---|---|
| Size | 50mm × 80mm |
| Material | 300gsm cardstock |
| Barcode | EAN-13 |
| Barcode Height | Minimum 15mm |
| Attachment | Clear plastic loop (not string) |
Required Elements
| Element | Requirement |
|---|---|
| Brand Logo | Customer brand (Boohoo/PLT/etc.) |
| Style Code | Full product code |
| Size | UK size clearly visible |
| Barcode | EAN-13 with human-readable |
| Price | GBP retail price |
| Composition | Fabric content |
| Care Instructions | Standard care symbols |
| Country of Origin | ”Made in Pakistan” |
Download Template
Product Label Template
Download handtag template
Packing Requirements
Carton Specifications
| Specification | Requirement |
|---|---|
| Maximum Weight | 15 kg gross |
| Maximum Length | 60 cm |
| Maximum Width | 40 cm |
| Maximum Height | 40 cm |
| Carton Material | Double-wall corrugated (min 300gsm) |
| Sealing | Clear tape, H-seal pattern |
Packing Rules
Size Sorting
Size Sorting
Rule: Single size per carton only.
Exception: If order quantity is less than carton minimum, contact Boohoo for approval to mix sizes.
| Correct | Incorrect |
|---|---|
| Carton 1: 12 × Size 10 | Carton 1: 6 × Size 10, 6 × Size 12 |
| Carton 2: 12 × Size 12 | Mixed sizes in same carton |
Poly Bagging
Poly Bagging
Rule: Each garment must be individually poly bagged.
Folding: Garment folded neatly, facing visible through bag.
| Specification | Requirement |
|---|---|
| Bag Material | Clear polypropylene |
| Bag Thickness | Minimum 25 micron |
| Closure | Self-adhesive flap |
| Warning | Suffocation warning printed on bag |
| Size | Appropriate to garment (not oversized) |
Sealing Method
Sealing Method
Rule: H-seal pattern with clear tape.
| Specification | Requirement |
|---|---|
| Tape Width | 50mm clear packing tape |
| Top Seal | Full width across top |
| Bottom Seal | Full width across bottom |
| Center Seals | Top to bottom on both ends |
| Tape Quality | No lifting, bubbles, or wrinkles |
Carton Fill
Carton Fill
Rule: Cartons should be appropriately filled.
| Condition | Action |
|---|---|
| Underfilled | Add void fill or use smaller carton |
| Overfilled | Use larger carton, do not crush garments |
| Void Fill | Kraft paper only (no peanuts or bubble wrap) |
Required Documents
| Document | Required | Specifications |
|---|---|---|
| Commercial Invoice | Yes | 3 copies, GBP values |
| Packing List | Yes | Carton-level detail |
| Certificate of Origin | Yes | GSP Form A |
| Bill of Lading/AWB | Yes | Original + 2 copies |
Commercial Invoice Requirements
| Field | Requirement |
|---|---|
| Seller | Your company details |
| Buyer | Boohoo Group Limited |
| Currency | GBP |
| Incoterms | As per PO (usually FOB) |
| HS Codes | 6-digit HS codes for each style |
| Country of Origin | Pakistan |
Packing List Requirements
| Field | Requirement |
|---|---|
| Carton Numbers | Sequential (1 of X, 2 of X…) |
| Contents | Style, colour, size, quantity per carton |
| Weights | Gross and net weight per carton |
| Dimensions | L × W × H per carton |
| Totals | Total cartons, total pieces, total weight |
Troubleshooting
Barcode won't scan at DC
Barcode won't scan at DC
Common Causes:
- Print quality too low
- Quiet zone insufficient
- Barcode damaged or wrinkled
- Use thermal printer with new ribbon
- Ensure 5mm minimum quiet zone
- Place label on flat carton surface
- Test scan before shipping
Carton rejected for weight
Carton rejected for weight
Cause: Carton exceeds 15 kg limit.Prevention:
- Weigh each carton before sealing
- Heavy items: fewer units per carton
- Use bathroom scale if industrial scale unavailable
- Record weights on packing list
Mixed sizes flagged
Mixed sizes flagged
Cause: Multiple sizes found in single carton.Prevention:
- One size per carton only
- Label cartons during packing
- Double-check before sealing
- If mixing required, get written approval
Label peeling off
Label peeling off
Cause: Poor adhesive or surface preparation.Prevention:
- Clean carton surface before applying
- Press firmly, especially edges
- Use proper label stock (not generic)
- Apply to flat surface, not over edges
Documents rejected
Documents rejected
Cause: Missing information or wrong format.Prevention:
- Use Boohoo document templates
- Check all required fields completed
- Verify values match commercial invoice
- Ensure correct number of copies
Poly bag warning missing
Poly bag warning missing
Cause: Bags don’t have suffocation warning.Prevention:
- Order bags with pre-printed warning
- Warning text must be visible
- Check bag specifications before ordering
- Keep stock of compliant bags
Quick Reference Checklist
Before shipping to Boohoo, verify:- Carton labels: 150mm × 100mm, Code 128 barcode
- Two labels per carton (front + side)
- Single size per carton
- Each garment poly bagged with warning
- Carton weight ≤ 15 kg
- H-seal tape pattern
- Commercial Invoice × 3 (GBP)
- Packing List with carton detail
- Certificate of Origin
- Barcodes test-scanned
Contact
For Boohoo-specific queries:| Type | Contact |
|---|---|
| Compliance Issues | Your account manager |
| Delivery Queries | Boohoo logistics team |
| Document Queries | Internal export team |